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Multi-stage and robot assisted incremental sheet metal forming: A review of the state of art and comparison of available technologies
, S.P. Regalla, Y.V. Daseswara Rao
Published in Association for Computing Machinery
2015
Volume: 02-04-July-2015
   
Abstract
Incremental sheet metal forming is a recently innovated technology of achieving asymmetric sheet metal parts without using a die and through computer numerical control machine tool based path programming by inducing localized plastic deformation with a spherical ended tool. One of the major limitations of the existing method of incremental sheet metal forming is the limiting wall angle, where a wall angle of greater than about 70° is difficult to obtain. The recently proposed solution of multi-stage incremental forming can enable obtaining wall angles close to 90° but it takes longer manufacturing time and may pose problems for materials that severely strain harden. Robot-assisted incremental forming has a potential to offer an alternative solution for steel wall angle limitation but the existing work in the literature on robot-assisted incremental forming mostly focused only on the use of a standalone robotic manipulator instead of the limiting 3-axis CNC vertical machining center or a more expensive 5 or 6-axis vertical machining center. In this paper a review and comparative study of existing multistage incremental forming and robot-assisted incremental forming technologies in solving the limiting wall angle problem is presented. © 2015 ACM.
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