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Optimization of electroless bath process parameter for improving the tribology behavior of Ni-P/CaBr2composite coating against the hardened EN-31 steel
A. Premkumar, A. Elayaperumal, , M.S. Jagatheeshwaran, B. Ramesh, M. Sivanesh Prabhu
Published in IOP Publishing Ltd
2020
Volume: 8
   
Issue: 2
Abstract
Ceramic, polymers and solid lubricants were used as reinforcements in the electroless Ni-P deposit, which is in-soluble in nature. Impingement of in-soluble particles has improved the hardness and wear resistance of the Ni-P deposit. However, the question still remains on the bonding of matrix and reinforcement particle during the wear at high load conditions. Hence, to strengthen the Ni-P deposit, a soluble reinforcement particle (CaBr2) has been used in this study. A detail study on the role of bath composition (Nickel sulphate and CaBr2) on the mechanical and tribology behavior of alkaline electroless Ni-P/CaBr2 composite coatings is reported. Coatings were carried out with various weight combination of CaBr2 particle (1 g l-1, 2 g l-1, and 3 g l-1) and source of nickel (16 g l-1, 18 g l-1, and 20 g l-1) in the bath. The optimum bath composition to achieve higher hardness, low surface roughness (Ra), low coefficient of friction (COF), and wear rate were analyzed using response surface methodology (RSM). ANOVA was used to identify the influencing factor on the output responses and an empirical model has been formulated. Ni-P/CaBr2 coating exhibited a high surface roughness of 1.505 μm for the weight combination of 1 g l-1 of CaBr2 and 20 g l-1 of nickel sulphate. High surface hardness of 793 HV0.05 and low wear rate of 3.33 10-6 gm.m-1 was achieved for the high weight combination of CaBr2 particle and nickel sulphate. The obtained experimental results were closer to the predicted results, confirming the significance of the model for optimizing the bath composition for Ni-P/CaBr2 composite coatings. Various characterization techniques like Scanning Electron Microscope-Electron Dispersive Spectrum (SEM-EDS), x-ray Diffractometer (XRD) and 3D non-contact surface profilometer were used to justify the wear results obtained through the experimentation. © 2020 IOP Publishing Ltd.
About the journal
JournalData powered by TypesetSurface Topography: Metrology and Properties
PublisherData powered by TypesetIOP Publishing Ltd
ISSN2051672X