Uniform dispersion of nano tubes without any structural damage is still a challenge in processing of metal matrix nano composites. Effective dispersion of MWCNT (0, 0.5, 0.75, 1, 2 wt. %) in AA 2219 alloy powder has achieved with a combined effect of premixing process and ball milling. An effort is done using spark plasma sintering (SPS) to consolidate the composites and to investigate the effect of MWCNT concentrations on enhancement of the properties of the composites. Particle boundary clustering was observed on consolidated composites even after a uniform distribution is achieved in alloy powder. Significant improvement in mechanical property is observed by reinforcing with MWCNT. Preferable level of MWCNT for bulk sampling was selected as 0.75 wt. % and 1 wt.%. Addition beyond the limit will cause agglomeration and will act like a lubricant during ball milling. © 2019 Elsevier Ltd.